Embroidery Thread Consumption Calculator

Embroidery thread is estimated from the stitch count: stitches ÷ 1,000 × metres of top thread per 1,000 stitches, plus bobbin thread as a share of the top thread.

Also called: Embroidery thread calculator

  • Last updated
  • Formula tested against reference values

Your numbers

From the embroidery file or the digitiser.

Example factor: it depends on stitch type and length, so use your own measured figure.

Example figure: measure on your machines.

Result

Top thread for the order
—m

Calculating…

Top-thread cones
—
Top thread per piece
—
Bobbin thread per piece
—
Bobbin thread for the order
—

How to use this calculator

  1. Enter or choose stitch count per design.
  2. Enter or choose top thread per 1,000 stitches.
  3. Enter or choose bobbin thread as % of top thread.
  4. Enter or choose pieces to embroider.
  5. Enter or choose wastage allowance.
  6. The top thread for the order updates as you type. Use Copy result or Share to keep it.

Method

Top per piece = Stitches ÷ 1,000 × Factor; Bobbin = Top × Bobbin%; Order = Per piece × Pieces × (1 + Wastage%); Cones = ⌈Top order ÷ Cone length⌉

Factor
metres of top thread per 1,000 stitches on your machines
Bobbin%
bobbin thread as a share of top thread

Worked example

  1. Top thread per piece = 12,000 ÷ 1,000 × 5 = 60 m.
  2. Bobbin per piece = 60 × 33% = 19.8 m.
  3. Order top thread = 60 × 500 × 1.1 = 33,000 m.
  4. Cones = 33,000 ÷ 5,000 = 6.6, so 7 cones.

A 12,000-stitch design on 500 pieces needs about 33,000 m of top thread, 7 cones of 5,000 m.

What the result means

Multi-colour designs need the calculation per colour, using each colour’s stitch count, since each colour comes from its own cones.

Assumptions and limits

  • The thread factor is constant across the design.
  • Satin, fill and running stitches use different thread per stitch; a single factor is an average.

Questions

How do I find my thread factor?

Weigh or measure a cone before and after a known run of stitches and divide the metres used by thousands of stitches.

Why is bobbin thread less than top thread?

Top thread tension pulls the top thread to the back, so more top thread is used per stitch than bobbin thread.